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CONTROLS EXPLAINED · SEASON 3

Find the fault.
Follow the evidence.

A command is on. A machine is stopped. What happens between them? Follow the circuit through twelve short troubleshooting lessons.

Explore the lessons
12 visual lessonsAbout a minute eachFree to watch

ONE SYMPTOM. A CLOSER LOOK.

Choose a lesson.

12 lessons

Motor control

See the contactor fault, shutdown, supply isolation and realistic lockout/tagout before the motor-terminal inspection.

Motor control

Follow the Start circuit and see how a failed auxiliary holding contact interrupts coil current.

Motor control

Follow the overload contact, contactor coil and motor through a protective trip.

Electrical faults

See why a high-resistance connection behaves differently when the circuit is under load.

PLC & sensors

Inspect the target, sensing face and mounting distance before blaming the wiring or PLC input.

Electrical faults

Trace the separately supplied controller and the open fuse in the output's field supply.

PLC & sensors

Compare the transmitter signal, analog input configuration and HMI scaling.

PLC & sensors

Follow a short input pulse and the program's sampled state in a slowed timing illustration.

Process & motion

Follow a filling station's level condition, missing conveyor-ready signal and inhibited output.

Electrical faults

Trace a welded normally open contact and see why a coil command does not isolate the load.

Process & motion

Follow a VFD, external motor and guarded flywheel through acceleration and an overcurrent trip.

Process & motion

Inspect a mechanical obstruction, cylinder end sensor, valve command and stored-energy controls.

NOW PUT IT INTO PRACTICE

Read the clues.
Work the problem.

Explore the virtual panel, take measurements and troubleshoot the stopped conveyor in Level 2.

Try Level 2 free

These animations illustrate training concepts. Follow equipment instructions and your workplace’s hazardous-energy-control procedures. Simulation and video lessons supplement practical training and do not authorize electrical work.

Lesson 1 of 12

Practice in the simulator ↗